Oem Free Standing Toilet Frame Purchase
OEM Free Standing Toilet Frame Purchase
Product Overview
The frame consists of steel uprights, cross braces, and mounting brackets engineered to sustain static loads from the fixture and dynamic loads from user interaction. It is delivered as a kit that includes all necessary fasteners, leveling feet, and optional protective caps.
Key Technical Specifications
| Parameter | Typical Value | Notes |
|---|---|---|
| Overall Height (adjustable) | 800 mm – 860 mm | Set via threaded leveling feet |
| Width (center‑to‑center of uprights) | 350 mm – 420 mm | Matches standard bowl dimensions |
| Depth (front‑to‑back) | 560 mm – 620 mm | Provides clearance for tank and plumbing |
| Material Grade | S235JR steel (hot‑rolled) | Optional stainless‑steel 304 for corrosive environments |
| Load Capacity (static) | ≥ 250 kg per frame | Tested to EN 997 safety factor |
| Surface Finish | Powder‑coated RAL 9005 (black) or RAL 9010 (white) | Custom colours available on request |
Material Options
Primary structural elements are fabricated from hot‑rolled carbon steel with a minimum yield strength of 235 MPa. For environments exposed to cleaning agents, humidity, or chemical splashes, an alternative grade of austenitic stainless steel (AISI 304) is offered, providing enhanced corrosion resistance without sacrificing load capacity.
- Carbon steel, powder‑coated
- Stainless steel 304, brushed finish
- Stainless steel 316L, electropolished (upon request)
Design Features
The frame utilizes a modular bolt‑together design, enabling rapid assembly on site without welding. Diagonal bracing is incorporated in the rear plane to resist lateral forces, while the front uprights incorporate integrated nut inserts for bowl mounting bolts. Leveling feet with lock‑nuts compensate for floor unevenness up to 15 mm.
Optional accessories include a splash guard kit, concealed pipe chase covers, and anti‑vibration pads that reduce transmission of floor vibrations to the fixture.
Applications in Industrial Facilities
Free‑standing frames are particularly valuable in retrofits where wall‑mounted carriers would require costly structural reinforcement. They allow designers to locate sanitary pods in open‑plan areas, mezzanine levels, or temporary installations such as site offices and worker welfare units.
Because the frame carries the full load of the toilet, it eliminates reliance on partition walls that may be subject to future reconfiguration, thereby reducing long‑term maintenance risk and facilitating compliance with accessibility standards that require clear floor space around the fixture.
Customization Capabilities
Dimensional adjustments are achievable through alteration of upright length, cross‑brace spacing, and foot thread pitch. Customers can specify alternative mounting patterns to accommodate non‑standard bowl layouts or integrated bidet units.
- Height adjustment range (min‑max)
- Center‑to‑center width (custom bowl spacing)
- Finish colour and texture
- Inclusion of reinforcement gussets for high‑impact zones
Quality Assurance & Testing
Each frame undergoes visual inspection for weld integrity (where applicable), coating thickness measurement, and dimensional verification against the approved drawing. Load testing is performed on a statistically significant sample batch to confirm the specified static capacity.
Documentation includes material certificates, coating compliance reports, and a traceability tag affixed to each unit. These records support audit trails for ISO 9001‑aligned supply chains.
Installation and Maintenance Considerations
Installation requires a level substrate, anchor bolts for the feet if the floor is prone to movement, and standard plumbing connections for the bowl and tank. Clearance of at least 20 mm behind the frame is recommended to facilitate pipework and future servicing.
Maintenance consists of periodic inspection of fasteners for torque loss, cleaning of the powder‑coated surface with neutral pH detergents, and checking leveling feet for corrosion. In stainless‑steel variants, routine passivation restores the protective oxide layer after exposure to chlorides.
Comparison Table: Standard vs Custom Configurations
| Feature | Standard Offering | Customizable Option |
|---|---|---|
| Height Adjustment | 800 mm – 860 mm | Extended range up to 950 mm |
| Width (center‑to‑center) | 350 mm – 420 mm | Special widths for bariatric bowls |
| Material | S235JR steel, powder‑coated | AISI 304 or 316L stainless steel |
| Finish Colour | RAL 9005 (black) or RAL 9010 (white) | Any RAL or custom texture |
| Load Capacity | ≥ 250 kg | Up to 400 kg with reinforced gussets |
Frequently Asked Questions
Can the frame dimensions be altered to match a specific toilet model?
Yes. Upright length, cross‑brace spacing, and mounting hole patterns are adjusted according to the bowl’s mounting bolt layout provided by the customer.
What information is required before a quotation can be issued?
Toilet model number or mounting dimensions, desired material and finish, quantity, delivery location, and any required accessories such as splash guards or anti‑vibration pads.
Which quality standards are applied during manufacturing?
Production follows ISO 9001 procedures, with incoming material inspection, in‑process dimensional checks, and final load testing in accordance with EN 997 safety requirements.
How are the frames protected for export shipment?
Frames are packed in corrugated cardboard with corner protectors, sealed with plastic strapping, and placed on pallets that are stretch‑wrapped. Optional wooden crates are available for high‑value or delicate finishes.
What is the typical production lead time?
Lead time ranges from 3 to 4 weeks for standard configurations; custom orders may require an additional 1 to 2 weeks depending on material availability and finish complexity.
